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IN THE WAY YOU NEED IT

We take the original Equipment Manufacturer

(OEM) solution and remake it through a

process that recycles the core value of the

original part or assembly.

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REDUCED DOWNTIME

SpiralWeld™ understands the increasing commercial pressure

to reduce downtime and associated costs

without jeopardising your plant integrity.

KEEPING YOU PRODUCTIVE

IS OUR BUSINESS

SpiralWeld specialises in developing

innovative solutions using our proven

technology to solve your most critical

component repair challenges.

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DOING WHAT WE

DO BEST

With over 25 years experience in this

role, we are a trusted name- many of

our clients using our specialist

services since our inception.

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Our skilled engineers

can ReManufacture components

up to sizes of 5 metres in length

up to 1 metre in diameter and

to suit your needs.

WE ARE SPIRALWELD™

SpiralWeld™  specialises in developing innovative solutions using our proven technology to solve your most critical component repair challenges.

For over 25 years we have provided mission critical ReManufacture that provides better-than-new engineered solutions. We tune our business to the commercial demands placed on yours – providing  the right result, on time, at the right cost, all backed by our comprehensive performance warranty.

REDUCE DOWNTIME

SpiralWeld™ understands the increasing commercial pressure to reduce downtime and associated costs without jeopardising your plant integrity. SpiralWeld™

can help by improving service life and reducing maintenance and lost production costs.

Find out more about Our Services.

MINIMISE MAINTENANCE COSTS

We take the Original Equipment Manufacturer (OEM) solution and remake it through a process that recycles the core value of the original part or assembly with our ReManufacture service; or make it better-than-new with our ReManufacture Plus service.

MAXIMISE COMPONENT LIFE

Could the component become more durable and reliable? YES – because traditional spares often resolve short term problems leaving the failure mode and its root cause in place.

Spiral welding is a structural repair which can improve Component Durability.

Reduce downtime by up to:

95%

Minimise maintenance costs by up to:

90%

Improve component life by up to:

85%

The SpiralWeld™ difference

We often get difficult requests that our competitors either cannot or will not meet.

We have a ‘can do’ professional engineering approach and our team thrives on the opportunity to work on new, challenging projects

REMANUFACTURE

We take the Original Equipment Manufacturer (OEM) solution and remake it through a process that recycles the core value of the original part or assembly, incorporating the advantages of:

  • Technological progress
  • Improvements identified from operational experience
  • Elimination of known operational weaknesses

The part is then returned to full working condition with a service life at least equal to a new part. This is achieved with the original material type, or where the material is obsolete a current alternative with suitable material properties

Find out more about ReManufacture.

REMANUFACTURE PLUS

We take the Original Equipment Manufacturer (OEM) solution and remake it better-than-new!  Through our problem evaluation, redesign, and re-engineering process, we can reduce your component failure rates and make your operations more reliable.

We remanufacture the part using an upgrade material with superior properties selected to suit the service conditions.  This can include a range of special surface finishing processes to enhance the component life even further.  We apply our ReManufacture Plus process to the production of new replacement parts and to upgrade new OEM spares.

Find out more about ReManufacture Plus.

SUPPORT SERVICES

We also provide business and consultancy solutions, not just technical or design solutions. We will investigate the problem and the impact it has on your business and then develop the best solution, keeping you involved at every stage of the process.

Furthermore, if we find that working to specifications will not achieve the optimum solution for your business, we will offer you  a cost effective alternative.

Find out more about our Support Services.

BENEFITS

  • You save time and money as opposed to the OEM part.  Even parts once considered beyond repair, or obsolete, have a new life.
  • Savings from reduced cost of holding stock spare parts.
  • You’ll have confidence that the part will work optimally.
  • Quality is guaranteed at all levels of our workmanship.
  • Parts that are considered scrap are also possible recycling opportunities- only a fraction of the energy and natural resources required to make a new part is needed for ReManufacture.
  • Our workmanship is backed by a 1-year warranty

SECTORS

POWER GENERATION:

We’ve undertaken mission-critical work to the highest levels of precision for the most critical components across all plant areas, including extreme high-pressure conditions – from water control valves and fuel oil systems to major fans and the repair and recovery of a rotor shaft for an Advanced Gas Cooled Reactor gas circulator at 6.5% of the OEM replacement cost with a time saving of 18 months.

OIL & GAS:

In this sector, rather than dealing with temperature or pressure extremes, we often have to deal with extremes of a chemical nature, like concentrated Nitric acid. Some assignments involve the challenging task of welding dissimilar exotic materials together.

PROCESS INDUSTRIES:

This often involves working on chemical and rubber production machinery parts as well as food production machinery and pharmaceutical process equipment.  These machines are often prone to both erosion and corrosion due to the granular type of materials used in production. ReManufacture Plus is often carried out on these parts and for this reason some machines that are over 50 years old are still in service.

WATER COMPANIES:

We frequently work on potable and wastewater pumps, macerators, valves, air compressors and fans. We also have experience in dealing with a wide range of equipment sizes from small to massive – some of them part assemblies – for example we repair pump shafts with the impeller still attached to it in order to save time, cost and risk of damage from difficult dismantling. Pump impeller details can be changed to adjust the duty point for greater efficiency.

MARINE:

We have worked with the marine industry since our inception, repairing such critical items as tailshaft liners, propeller shafts, pumps and valves and ReManufacture Plus parts for marine diesel engines.

Tailshaft liners can be subject to our ReManufacture Plus process to give a significantly improved wear life and not subject to crevice corrosion problems, and propeller shafts have been successfully ReManufactured and improved by our ReManufacture Plus process for more than twenty years.

Case Studies

CLICK HERE TO VIEW CASE STUDIES

What Our Customers Have to Say

“Thank you for an excellent job. The 10” stem has been delivered, inspected and receipted. With our two major outages next year I would like to set up a service contract with you.”:

SEA BANK• MECHANICAL TECHNICIAN

“I have inspected the plug assembly and all looks good…Thanks for the great service – as usual”

RWE GENERATION UK • ASSISTANT MECHANICAL ENGINEER

“Excellent value, excellent service”

LANGAGE POWER STATION • LEAD MECHANICAL ENGINEER

“Received a quick response quote.  Job carried out as per order”

WEAVER MABBS • MANAGING DIRECTOR

“SpiralWeld are very easy to work with.  I received a fast response, and they completed the job quickly with no issues”

WEIR ENGINEERING SERVICES LTD • CONTRACT ENGINEER

“I have inspected the plug assembly and all looks good…Thanks for the great service – as usual”

RWE GENERATION UK • ASSISTANT MECHANICAL ENGINEER

“It’s a pleasure working with Spiral Weld”

NUCLEAR POWER STATION • ENGINEER

“I will definitely be using Spiral Weld again”

SOUTH WEST INDUSTRIAL VALVES • MANAGING DIRECTOR

“Overall I am very pleased with Spiral Weld”

ISLE OF GRAIN POWER STATION • DELIVERY TEAM

Spiral Weld did exactly what they said they were going to do; they were fast, friendly and cost effective.  Overall an A1 service.”

THAMES MARINE • DIRECTOR & MARINE ELECTRICAL/MECHANICAL ENGINEER

“Quality of the work was good, you did the job as I asked”

MID HANTS RAILWAY •WORKSHOP ENGINEER

” Many thanks for all the hard work over the last year – really appreciate the dedication to constant development and innovation to improve the reliability of the component at site – life would be a lot easier if more companies had the positive attitude that you have

your attitude and passion towards the work is seen with so few people let alone companies these days and it is great to work with you”

RWE GENERATION UK • LEAD MECHANICAL ENGINEER